| Introduction If you’ve ever walked through a factory—or even a busy restaurant kitchen—you’ve probably noticed how chaotic modern production can be. Orders change constantly, supply chains shift, and labor shortages never quite go away. Over the past year, ABB has been one of the few companies offering automation that genuinely helps businesses cope with these real-world pressures. Instead of chasing flashy “future tech,” ABB automation has focused on practical improvements: better controllers, more flexible robots, and ABB automation's systems that don’t require an engineering degree to operate. It’s a direction that feels grounded, useful, and—most importantly—achievable for businesses that don’t have huge tech budgets. ABB’s New Direction: Practical Tools With Real Performance GainsOne of the most meaningful upgrades this year came from ABB OmniCore, the company’s next-generation robot controller. Anyone who has ever set up or tuned a robot knows how much a controller can make or break a production line. OmniCore isn’t a minor software patch; ABB OmniCore’s a noticeable jump in performance. According toABB’s own product data:
These improvements come from motion technologies like TrueMove™ and QuickMove™, long-time staples of ABB industrial robots. With OmniCore, those systems respond faster and handle complex movement more smoothly, especially for high-speed tasks. The company ABB OmniCore has also been pushing forward with ABB Autonomous Versatile Robotics, designed to help robots adapt when product designs or workflows shift. Most manufacturers today don’t have the luxury of stable, unchanging production. The idea behind AVR is simple: let the robot adjust automatically so the team doesn't have to rewrite instructions every time a new job comes in. ABB didn’t stop at software. New robot families introduced under the “in China, for China” strategy—including the Lite+, updated IRB series, and PoWa packaging robots—show how ABB robotics is becoming more approachable for mid-sized factories. They’re lighter, easier to install, and they fit into spaces where traditional industrial robots simply wouldn’t. |
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Real-World Applications: ABB Robots Step Into New Environments
Construction
One of the most eye-opening use cases comes from Los Angeles, where ABB partnered with Cosmic Buildings to support wildfire reconstruction. This wasn’t a “showroom demo”—it was robots doing practical work in micro-factories close to construction sites.
Using ABB industrial robots, the teams reported:
Up to 70% faster build times
Close to 30% cost savings
Much tighter quality control
For an industry that constantly fights delays, unpredictable schedules, and skilled labor shortages, these numbers aren’t abstract—they’re concrete benefits.
Food Service
Another down-to-earth application is in the food industry. Working with BurgerBots, ABB deployed the ABB FlexPicker IRB 360 and ABB YuMi in an automated burger line.
Some real performance numbers:
The ABB FlexPicker IRB 360 can reach 120 picks per minute, keeping up easily with high lunch-hour demand.
The two-arm ABB YuMi performs sauce spreading, bun handling, and assembly steps with consistent accuracy that humans often struggle to maintain at peak rush.
For restaurant operators dealing with staffing gaps or inconsistent output, ABB robotics offers a reliable way to maintain quality without burning out kitchen staff.
Everyday Manufacturing
Small and medium manufacturers—especially in electronics, consumer goods, and packaging—are also benefiting from the latest wave of ABB automation. The newer robot families can be bolted down, programmed, and running jobs far faster than older models. In real deployments, many teams report reducing changeover time from hours to minutes.
This practicality is the reason ABB industrial robots continue to show up in such diverse environments. They’re not just fast—they’re predictable, serviceable, and built for the kind of messy, real-world conditions that most factories operate in.
Conclusion
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