How Bently Nevada Is Redefining Industrial Reliability in 2025

2025-11-18
Introduction

If you’ve ever worked in a factory, power plant, or on a ship, you know that unexpected machine failures are more than just an inconvenience—they can be expensive and even dangerous. That’s why more and more companies are moving from simple scheduled maintenance to smart predictive maintenance with real-time condition monitoring.

In 2025, Bently Nevada is helping companies do just that. Their sensors, monitoring systems, and analytics tools make it possible to spot problems early, prevent downtime, and keep machines running longer. In short, industrial reliability doesn’t have to be complicated—it can be clear and actionable.


Orbit 60 and System 1: Watching Your Machines 24/7

Let’s start with the basics. Orbit 60 is a hardware platform that monitors the “health” of your machinery. Orbit 60 looks at vibration, speed, and temperature, picking up tiny signs that something may be going wrong. Each Condition Monitoring Module (CMM) can handle up to 80 channels of data, so you can keep an eye on multiple parts of a machine—or even multiple machines—at once.

The system is also designed for flexibility. With Bridge modules, you can link several cabinets across a plant. That means less cabling, simpler installation, and a system that grows as your operation grows. Plus, Orbit 60 meets API 670 standards, which is a big deal if you’re working with turbines, compressors, or other critical rotating equipment.

Then there’s System 1. If Orbit 60 is the eyes, System 1 is the brain. System 1 takes all that data, shows trends, raises alarms, and helps you decide what maintenance is really needed. That’s what makes predictive maintenance possible—you don’t fix things on a schedule; you fix them when the data says System 1 ’s necessary.

And of course, sensors matter. Bently Nevada offers tools like the Velomitor CT velocity sensor, which can handle speeds up to 60,000 RPM and temperatures from −40°C to +85°C. Feed that data into Orbit 60 and System 1, and suddenly you have a clear picture of your machine’s health.

Bently Nevada

Why Using Bently Nevada Makes Life Easier

Here’s the simple truth: using Bently Nevada condition monitoring saves time, money, and headaches.

  • Catch problems early – you get alerts before something breaks.

  • Reduce downtime – fewer emergency repairs mean production keeps running.

  • Extend equipment life – track wear and tear to avoid premature replacements.

  • Improve safety – early warnings prevent accidents, and the system is built with network security in mind.

  • Make smarter decisions – System 1 trends and analytics guide maintenance planning.

  • Flexible and scalable – add sensors or expand monitoring without major rewiring.

Practical examples make this real. Arauco in Chile uses over 900 Bently Nevada sensors across its facilities to avoid unexpected downtime. P&O Maritime Logistics uses Orbit 60 and VitalyX monitoring on ships, keeping engines healthy even in harsh marine environments. These are real results from real businesses—asset performance optimization isn’t just theory, it’s happening on the ground.


Conclusion

In 2025, Bently Nevada is helping industrial operators move from guesswork to clear, data-driven decisions. With Orbit 60, System 1, and advanced sensors, you can prevent failures, reduce downtime, extend equipment life, and run operations more safely.

Whether it’s a hydrogen plant, a hydropower facility, or a marine fleet, Bently Nevadareliability solutions let you know the health of your machines in real time. This isn’t just a monitoring system—it’s a smarter, safer way to manage your equipment and protect your investment.


Bentley Nevada's products have many advantageous series, such as:




3300 XL Series Bently Nevada Sensors


3300 XL 8 mm Eddy Current Sensor System

This eddy current sensor system offers a linear range of up to 80 mils (2 mm) and an output value of 200 mV/mil. It is designed to address critical issues in mechanical monitoring application .such as radial vibration, axial (thrust) position, velocity, and phase (Keyphasor®) measurements, and meets the requirements of American Petroleum Institute Standard 670, Version 


3300 XL 11 mm Eddy Current Sensor system 

This eddy current sensor system offers a linear range of up to 160 mils (4 mm) and an output value of 100 mV/mil. It is specifically designed to address critical issues in mechanical

 monitoring applications such as axial (thrust) displacement, turbine ramp differential expansion, reciprocating compressor rod position or rod settlement, tachometer and zero-speed 

measurements, and phase (Keyphasor*) measurements.




3300 Series Bently Nevada Sensors


3300 5 mm Proximity Probe System

Provides accurate and stable signal output across a wide temperature range, with a linear range of up to 80 mils (2 mm) and an output value of 200 mV/mil. It is suitable for both

 static (position) and dynamic (vibration) measurements and is primarily used for vibration and position measurement applications in liquid diaphragm bearing machinery, 

as well as Keyphasor® measurement and velocity applications.


3300 REBAM® Sensor System

This high-gain proximity probe system is designed to measure microinch deviations in the outer ring of rolling element bearings. It provides a more direct measurement of bearin

g conditions, is more sensitive than housing-mounted seismic sensors (such as accelerometers), and has a better signal-to-noise ratio. The system offers two linear range options: 

16 mils (400 micrometers) with an output of 40 V/mm, or 8 mils (200 micrometers) with an output of 80 V/mm.


3500 Series Bently Nevada monitorse

3500/05 System Instrumentation Frame


The 3500 series monitors are trusted products tested by countless users worldwide. The 3500 system provides continuous online monitoring for machinery protection applications

. It is the most powerful and flexible system in our framework-based system, possessing many features and functionalities not found in other systems.

3500/15 Power Supply Module

Recommended Models

330104-00-20-10-02-00330104-00-14-10-01-05330101-00-18-10-02-CN
330104-00-20-10-01-CN330103-00-07-10-12-05330101-00-18-10-02-00
330104-00-20-05-02-00330103-00-07-10-02-00330101-00-17-10-02-CN
330104-00-18-10-02-00330103-00-07-05-02-00330101-00-16-10-02-00
330104-00-16-10-02-CN330103-00-06-15-02-CN330101-00-15-10-02-00
330104-00-16-10-02-00330103-00-06-10-02-CN330101-00-12-10-02-05
330104-00-15-10-02-00330101-00-28-05-02-00330101-00-12-10-01-CN
330104-00-15-10-01-CN330101-00-20-50-02-05330101-00-08-20-02-05
330104-00-15-05-02-00330101-00-20-10-02-05330101-00-08-10-02-00
330104-00-14-10-02-05330101-00-19-10-02-00330101-00-08-05-02-05

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