How ABB and Red Hat Are Making Industrial Automation Smarter and Safer

2025-09-15

Introduction

Running a factory or industrial plant is challenging. Safety, reliability, and flexibility are always top of mind for operators. ABB, a leader in automation, has partnered with Red Hat, known for its open-source solutions, to make industrial systems easier to manage.

The idea is simple: ABBprovides the proven automation technology, and Red Hat provides the software platform that makes it flexible. Together, they allow businesses to modernize step by step, keep operations secure, and protect existing investments.


How ABB’s Automation System Works

ABB’s process automation system uses what they call a dual-environment setup. In everyday terms, it’s like having two workspaces: one for critical operations that must never fail, and another for trying out new digital tools.

  • Control Environment: This keeps essential processes running smoothly in real time. It is reliable and stable, which is crucial in industries like chemicals, oil and gas, and energy.

  • Digital Environment: Here, companies can test analytics, cloud applications, or even AI tools without risking their core processes.

The system is built on Red Hat technologies, such as OpenShift and Device Edge, which allow control applications to be deployed in a modular way. Businesses can introduce new features gradually, keeping operations stable and secure.

ABB

Why Businesses Benefit

Companies using ABB’s automation systems with Red Hat see practical advantages:

  • Safer Operations: Modular systems make it easier to manage critical processes.

  • Step-by-Step Upgrades: You can add new tools gradually without disrupting day-to-day work.

  • Better Insights: By connecting IT and OT systems, operators can monitor operations in real time and predict issues before they happen.

  • Flexible Innovation: The dual-environment setup lets companies experiment with new digital solutions safely.

  • Cybersecurity: Red Hat’s open-source technologies provide strong protection across the system.

  • Cost Savings: Gradual upgrades mean businesses can modernize without replacing all equipment at once.

ABB’s approach is already in action in many plants worldwide. For example, the ABB process automation architecture allows secure containerized deployment of control applications. This ensures operations remain stable while new tools are added as needed.


Conclusion

ABB and Red Hat are making industrial automation more practical. Their collaboration lets companies modernize at their own pace, improve safety, and protect investments. Instead of overhauling everything at once, businesses can gradually adopt new technologies while keeping operations steady. For companies looking to improve efficiency, reduce risk, and prepare for the future, ABB provides a solution that is both trusted and flexible.


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